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the accident risks for operators on the winder deck and increases the risk for material damage. Finally uneven flooring on winder decks may cause paper rolls to move in unexpected directions making the risk of getting hit or crushed even greater. Not only does this increase accident risks for operators on winder decks but it also increases the amount of manual labour. Pushing heavy paper rolls by hand is an ergonomic problem that should not be overlooked since this kind of heavy manual labour poses severe strain to the operators back. INNOVATIVE SOLUTION TO INCREASE WINDER DECK SAFETY MoveRoll a paper roll handling equipment supplier from Finland addressed these issues more than three years ago by developing the patented Zero Energy Receiver that cushions rolls gently and reduces their kinetic energy on average by more than 75 . The soft cushions decrease paper roll damage while the reduction of kinetic energy improves the safety of operators on the winder deck. For more information about the Zero Energy Receiver see our article in World Pulp Paper2015. Feedback from paper mills and system integrators showed that the Zero Energy Receiver is a very effective solution to reduce kinetic energy of paper rolls. This positive feedback made MoveRolls engineers ask further questions How can we increase operator safety on winder decks further How can we improve the cushioning and roll speed reducing effects of the receiver even more and thus lower the risk of WORLD PULPPAPER 91 Pushing heavy paper rolls by hand is an ergonomic problem that should not be overlooked Figure 1. Braking Pad on winder deck Figure 2. MoveRoll Braking Pad Braking method