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ROLL HANDLING SAFETY WORLD PULPPAPER92 accidents and roll damage Answers were found in the development of two new products MoveRoll Winder Deck and MoveRoll Braking Pad. The Winder Deck consists of MoveRoll horizontal pressure conveyors that have been specially modified for the winder deck application and of a Zero Energy Receiver in the same width as the installed conveyor modules. After ejection from the winder pressure elements guarantee the controlled transport of the rolling paper rolls. That way unexpected changes in rolling direction are avoided and the roll speed can be controlled. The receiver cushions the rolls reduces their kinetic energy and stops them gently into the next conveying device. The concrete length and width of this winder deck solution always depends on winder width and the paper mills specific needs. Adjustments can be made so that several roll stop stations and roll stop sections can be incorporated and that rolls can be sorted. The winder deck solution can be fully fenced so that operator access during operation is excluded. In addition the system is equipped with sensors that stop the rolls automatically on the conveyor if a fence door is opened during operation. Should operators have a need to enter the winder deck for labelling work for example the winder deck conveyors transport the rolls to a safe processing area which increases safety and reduces ergonomic hazards. 75 METRES WIDTH AND 10 METRES CONVEYING LENGTH In 2015 the system integrator Advanced Dynamics - in cooperation with MoveRoll - installed the first large scale winder deck application in a paper mill located in Southern USA. The No-Impact roll transfer deck consists of 20 MoveRoll horizontal conveyor modules with a total width of 75 metres and conveying length of 10 metres a Zero Energy Receiver of the same width and a category 3 safety perimeter. The old winder deck of the mill had become antiquated with steel stops that caused the rolls to bounce back and forth heavily meaning too much ergonomically unfriendly and potentially unsafe manual work for the operators. The goal of the mill was to minimise operator interaction with the rolls remove inefficient equipment and to make a safer work place. Today the mill enjoys smooth rollset handling 12000 kg - automatic or by pushbutton and without roll damage or unsafe operator interaction. Peter Hanna Director of Advanced Dynamics comments Compared to the old system safety and low cost of ownership have been the biggest The winder deck solution can be fully fenced so that operator access during operation is excluded Figure 3. MoveRoll winder deck installation in Southern USA